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App, service & robots

The warehousing industry has seen a major shift in the digital age. Warehouses today are more than simple storage spaces – they're dynamic centers filled with cutting-edge technology.

The push towards digitalization is clear. The worldwide market for warehouse automation was worth $21.7 billion in 2021. And it's expected to soar to an incredible $93 billion by 2031, with an average growth rate of 15.7% each year in between.

Staying up-to-date with these warehouse advancements and overcoming the unique challenges of warehousing in the digital era is crucial.

We’ll outline key challenges and offer practical tips to help you navigate – and excel in – the modern warehouse.



The huge growth of online shopping has really changed how warehouses work.

With so many people buying items online, your warehouse needs to use advanced digital systems to process orders quickly and keep track of inventory.

Here are some valuable tips to help you efficiently tackle growing ecommerce demands:

  • Use real-time inventory management software: This helps you know exactly what's in stock at all times to quickly process orders and avoid over- or under-stocking your items.
  • Automate order handling: Set up systems that sort and pack orders as soon as they arrive. This speeds things up and reduces mistakes.
  • Rearrange your warehouse: Organize your space so that the most popular items are the easiest to get to. This makes packing orders faster.
  • Choose flexible tech solutions: Pick technology that can grow with your business. As online shopping keeps growing, you want systems that can handle more orders without a complete upgrade.


Automation is revolutionizing industries, and warehouses are at the heart of this big change.

As a warehouse manager, getting on board with automated technology is essential to stay in the game and keep up with the competition.

Various types of automation have come into play in warehouses, with some of the most common being:

  • Internet of Things (IoT): IoT devices track and monitor inventory in real time, improving efficiency and accuracy in stock management.
  • Artificial Intelligence (AI) and Machine Learning (ML): AI and ML dig through data to figure out what stock you'll need and find the best ways to organize picking and packing. They can even handle questions from customers automatically.
  • Robotics and Automated Guided Vehicles (AGVs): Robotics can handle repetitive tasks, while AGVs can transport goods within the warehouse. This ultimately reduces manual labor, boosts employee satisfaction, and increases productivity.
  • Warehouse Management Systems (WMS): A Warehouse Management System optimizes the end-to-end processes within a warehouse. It helps with warehouse management processes like inventory management and order processing, and provides insights into warehouse operations.
  • Automated Storage and Retrieval Systems (AS/RS): These systems automate the storage and retrieval of goods in the warehouse. AS/RS technology streamlines operations, reducing the need for manual handling and making inventory management more efficient.
  • Drones: Drones are handy for inventory checks and even in-warehouse delivery, making high-shelf access and large warehouse navigation simpler than ever.
  • Big Data Analytics: By analyzing large sets of data, this system makes each warehouse management process run better, from inventory control to supply chain management.
  • RFID Technology: Radio Frequency Identification is a quick way to keep track of items. It uses radio waves to identify and track your inventory faster and more accurately than the old way of scanning barcodes.


Adding automation to your warehouse is a big step towards using more efficient digital methods.

But this change isn't just about using new technology; it’s about combining human talent with advanced machines.

Balancing human workers with automation in your warehouse involves a few key strategies:

  • Provide training for new technology: Make sure your staff are trained in how to use new automated systems and how to work alongside them. This includes understanding the machines' capabilities and limitations.
  • Create new roles and opportunities: As automation takes over repetitive tasks, create new roles for your team that focus on areas where human skills are crucial, like quality control, maintenance, or overseeing the automated systems.
  • Emphasize safety and ergonomics: With more machines in the warehouse space, training staff on safety practices around these systems is important. Also, look at how automation can reduce physically demanding tasks for workers.
  • Focus on a smooth transition to automated processes: Gradually integrate automation into your operations. This gives your team time to adapt and makes sure that the transition doesn't disrupt the workflow.


When it comes to online purchases, you know how important it is to keep customers happy. Good warehouse management backed up by digital tools is the key to happy customers.

Here are some simple tips you can implement to improve customer satisfaction:

  • Use accurate order processing systems: Use digital tools to ensure every order is processed accurately. This reduces errors and the likelihood of sending the wrong item to a customer – saving you and your customers the headache of dealing with returns and exchanges.
  • Speed up order fulfillment: Invest in systems that speed up the picking, packing, and shipping processes. Faster delivery times are often a key factor in customer satisfaction.
  • Keep customers updated: Let customers know where their order is and if there are any expected delays. Good communication can make a big difference.
  • Make returns easy: Returning items should be simple and hassle-free. This makes customers more likely to shop with you again.
  • Listen to what customers say: Pay attention to customer feedback and use it to improve. Knowing what customers like and don't like helps a lot.
  • Check products before shipping: Make sure everything is in good shape before you send it. This way, customers won't get damaged items.


Securing digital operations in warehouse management is essential for protecting sensitive data and guaranteeing smooth day-to-day operations.

Here are some valuable tips to help you get started:

  • Regular software updates: Always keep your digital tools up-to-date. Regular updates help protect against the latest cyber threats.
  • Strong security measures: Implement robust security systems, just as you would secure the physical aspects of your warehouse.
  • Frequent system checks: Regularly inspect your digital systems to make sure they’re secure and working correctly.
  • Cybersecurity training for staff: Educate your team about online safety. Teach them to recognize suspicious emails and the importance of using strong passwords.


As warehouses embrace more digital tools, investing in employee training becomes crucial.

It's not just about teaching technical skills; it’s about helping staff adapt to new roles in a digital environment.

Here are some essential tips:

  • Focus beyond technical skills: Training shouldn't just cover how to use new tools but also help staff adapt to new roles and workflows in a digital environment.
  • Regular technology updates: Hold frequent training sessions to keep staff up-to-date with the latest technologies and digital best practices.
  • Build competence and confidence: Make sure that the workforce is skilled and confident in using digital innovations for effective warehouse management.
  • Maximize digital potential: Train employees to make the most of digital tools, which can lead to increased efficiency and productivity.


The warehousing industry's evolution in the digital age presents exciting opportunities and unique challenges.

As a warehouse manager, it’s your time to adapt and innovate. This involves integrating cutting-edge technologies like IoT, AS/RS, and robotics while balancing automation with human workforce skills.

It's also essential to secure digital operations against cyber threats and invest in employee training to ensure they can handle these new technologies.

By focusing on these areas, warehouses can not only meet the challenges of the digital age, but turn them into opportunities for growth and success.



Discover Pio's state-of-the-art Automated Storage and Retrieval System (AS/RS), which uses a unique cube-based storage approach.

This advanced system dramatically increases storage efficiency, offering up to 10 times more storage space within the same physical area.

Pio effectively automates numerous manual tasks, significantly improving the processing capacity – about 130 order lines per hour – with an exceptional accuracy rate of 99.9%.

This level of efficiency and precision can significantly reduce reliance on traditional Warehouse Management Systems (WMS) in various settings, particularly in Business-to-Consumer (B2C) and Direct-to-Consumer (D2C) environments.

Ready to revolutionize your warehouse operations? Delve deeper into Pio's automated storage system and get a detailed price quote by scheduling a complimentary strategy call with one of our experts today.